In-House Manufacturing: Onanon’s Edge as Premier Custom Cable Assembly Manufacturers

Val Chepurny / July 24, 2024

In-House Manufacturing: Onanon’s Edge as Premier Custom Cable Assembly Manufacturers

At Onanon, our commitment to in-house manufacturing sets us apart as leading custom cable assembly manufacturers. This approach not only guarantees rapid prototyping but also ensures the delivery of high-quality products tailored to our clients’ needs. Our extensive manufacturing capabilities encompass automated cable cutting and wire stripping, low-pressure molding and overmolding with medical-grade TPU and silicone, precise machining of critical assembly components, automated pin loading, and custom packaging solutions. These advanced in-house processes establish Onanon as the best cable assembly manufacturer in the industry.

Optimizing Manufacturing for Superior Efficiency

Our team of engineers continuously optimizes our manufacturing capabilities, driving improvements that enhance production speed and efficiency. This focus on innovation has accelerated our manufacturing processes, resulting in quicker turnaround times and increased productivity. As a result, our clients receive exceptional products at a lower cost without compromising on quality.

Competing Globally as Cable Assembly Manufacturers

Our automated pin-loading technology allows us to maintain cost competitiveness with overseas manufacturers. With the ability to load approximately 2,000 contacts per minute, our engineers have designed equipment that excels at producing high-quality cable assemblies and connectors efficiently. This streamlined process enables us to ship products not only domestically but also to markets in China and India. By maximizing efficiency, we dedicate more resources to designing and building premium products, including specialized medical cable assemblies.

Understanding the critical nature of our connectors—especially in the medical field—Onanon emphasizes rapid prototyping, allowing designs to come to fruition significantly faster than industry standards. Furthermore, we rigorously test our products to ensure their reliability, as the functionality of our medical cable assemblies and medical connectors can be a matter of life and death.

RoboSolder: Revolutionizing the Soldering Process

Another innovative feature of Onanon’s manufacturing capabilities is RoboSolder, our automated wire termination system. This advanced technology automates the soldering process by heating pins from the front side while wires are inserted into the solder cup from the back side.

The RoboSolder machine is designed like a workspace table, equipped with a foot pedal that activates the heating element for each pin. With customizable templates, RoboSolder adeptly handles various pin layouts, making it especially effective for high-density configurations. This technology is invaluable, particularly for components that are as small as a dime and densely packed with wires.

The Advantages of Automated Cable Assembly Manufacturing

– Elimination of Human Error: Automation in the soldering process significantly reduces the risk of errors, ensuring high-quality outcomes.

– Consistent Quality: Our automated methods produce uniform solder joints, minimizing the chance of cold solder joints and guaranteeing that each connection is secure and accurately placed.

– Increased Speed: With robots capable of working continuously, our production speed is significantly enhanced. This is crucial for our small, densely pinned connectors, which can be challenging to solder manually.

– Reduction of Strain: Automating repetitive tasks alleviates physical strain on workers, contributing to improved morale and safety within the workplace.

At Onanon, our in-house manufacturing capabilities not only position us as a leading custom cable assembly manufacturer but also allow us to innovate continuously and respond swiftly to the needs of our clients. As a dedicated medical connector manufacturer, we are committed to delivering exceptional medical cable assemblies that meet the highest standards of quality and reliability.