Custom Connectors Tailored to Every Industry’s Requirements

Val Chepurny / July 29, 2024

Custom Connectors Tailored to Every Industry’s Requirements

Onanon’s CustomConnect® technology represents the pinnacle of custom connector solutions, engineered to meet the unique demands of various industries, including robotics and medical devices. Our commitment to precision manufacturing custom connectors ensures that each connector solution is developed with specific industry needs in mind, creating unmatched flexibility and innovation.

As a custom connector manufacturer, Onanon has earned a reputation for delivering high-performance, reliable, and durable products. Every connector, cable, and medical connector we manufacture is uniquely crafted, leveraging our extensive experience to design and produce tailored solutions efficiently and to the highest standards.

How Onanon Creates Custom Connectors

At Onanon, the process begins with a deep understanding of your company’s needs. We partner closely with clients to integrate our custom connectors into their overall strategic vision. These tailored solutions serve diverse applications, spanning from medical cable assembly for critical healthcare equipment to high-demand industries such as robotics and aerospace.

In-House Manufacturing Excellence

One of Onanon’s key advantages is our in-house manufacturing capabilities. This allows us to provide an extensive range of connectors, cables, and PCB boards to meet specific client requirements. As a leading medical connector manufacturer and medical cable assembly manufacturer, we excel at producing medical cable assemblies that meet stringent quality and regulatory standards.

Our collaborative approach ensures that each custom solution meets all technical specifications, including determining the appropriate connector type, pin configurations, and specialized materials. Below are some examples of our recent projects, showcasing our expertise.

Meeting Challenges in Robotics with Custom Connectors

A leading medical robotics company needed a custom cable assembly for a disposable robotic arm. The assembly had to fit into a compact cartridge while maintaining a hermetic seal to protect it from gases, moisture, and other contaminants. Additionally, the internal sensor had to withstand high temperatures, humidity, and exposure to chemicals—crucial elements in robotic surgery environments.

When the company couldn’t find an off-the-shelf solution that met all these stringent requirements, they turned to Onanon, a trusted medical cable assembly manufacturer, for a custom-designed solution.

Crafting the Perfect Solution

Onanon’s engineering team designed a medical cable assembly capable of withstanding extreme environmental conditions while maintaining peak performance. Using advanced materials and specialized bonding techniques, we ensured that the silicone overmold adhered securely to the PCB board, creating a robust hermetic seal essential for robotic surgery applications.

This innovation was developed in less than six months, significantly faster than the typical two-year development cycle. Onanon’s in-house production capabilities and streamlined processes enabled rapid delivery without compromising quality or reliability.

More Custom Connector Case Studies

Our experience as a medical connector manufacturer extends across a wide array of custom projects, demonstrating our ability to innovate and adapt. Below are some additional examples of our custom solutions in the medical industry.

Light-Up Heart Pump Connector

A medical device company approached Onanon to create a custom connector for a heart pump that would light up to provide visual confirmation during surgery. The connector also needed to rotate 360 degrees, ensuring secure data transmission regardless of the surgeon’s movements. Onanon’s engineering team delivered a solution that seamlessly combined functionality and innovation.

Guidewire Glow

Another client required a medical connector that would change color based on its connection status, ensuring the safe and accurate use of guidewires in surgery. Our team designed a connector that lights up red when disconnected and green when securely connected, demonstrating our ability to create fully customized solutions for medical applications.

Driving Innovation in Custom Connectors

These examples illustrate Onanon’s expertise as a custom connector manufacturer and cable assembly manufacturer. Over the years, we have continually pushed the boundaries of connector technology, particularly in the medical field. Our custom cable assemblies are designed to meet the evolving needs of industries that demand precision, reliability, and innovation.

At Onanon, we are committed to staying at the forefront of medical connector and cable assembly innovations, laying the foundation for future advancements in robotics, healthcare, and beyond.